Do Tesla Batteries Overheat? Eliminate the Risk

It seems that every now and then a Tesla is shown burning, with 20 firetrucks trying to extinguish the neverending flames. But this is sensationalism at its best. If it happens once, it gets blown out of proportion. So, can Tesla batteries overheat and catch fire?

Tesla batteries can overheat but seldom do. The cooling system is well-optimized and uses fluid-glycol coolant. Driving at extreme speeds and high temperatures will increase the risk of overheating. Charge at and to optimal levels to protect your battery long-term. This also prevents overheating.

Check out the rest of the article for further insight into the matter.

Tesla Batteries Can Overheat

High temperatures have a negative impact on electric car batteries, and Teslas are no exception. Tesla batteries can reach temperatures of 40 degrees Celsius (104 degrees Fahrenheit), and if they are not properly cooled, they can overheat and cause you to have a very bad day.

When designing electric car batteries, one of the primary considerations is whether an efficient and effective cooling system is in place. Tesla uses lithium-ion batteries to power their vehicles, which are more efficient and have a greater storage capacity the hotter they become.

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These batteries are a great advantage as long as the temperatures are within their temperature range. The ideal temperature range is between 77 degrees to 113 degrees Fahrenheit (25 to 45 degrees Celsius). Anything outside of this range can cause you some trouble.

Luckily, Tesla uses an efficient fluid-glycol coolant to prevent overheating. However, if the cooling system malfunctions, the battery on your Tesla will be damaged by the resulting high temperatures. 

How Often Tesla Batteries Overheat

The good news is that the risk of your Tesla battery overheating is very low. While there are some instances where the Tesla battery can overheat, Tesla has incorporated a highly efficient thermal management system to cool your battery packs and prevent overheating.

In the past, Tesla has had significant issues with overheating batteries, but the battery and cooling technology have come a long way in the last few years. This means that it is unlikely your Tesla battery will overheat unless there is a fault in the battery modules or a malfunctioning thermal management system.

In fact, the Tesla battery system is the most advanced commercially available battery technology today. The table below shows the pros and cons of the Li-ion battery system available on the Tesla models. 

ProsCons
Long lifespanLose capacity with age and use
High energy efficiencyEnvironmental conditions such as cold and hot temperatures accelerate degradation over time
High heat tolerance
This table shows the pros and cons of the Tesla Li-ion batteries.

Reasons Why Tesla Batteries Overheat

The main reason why your Tesla may overheat is a fault in the cooling system/thermal management system. But there are a few other factors that could also cause overheating and damage to the batteries.

Overcharging

When it comes to charging your Tesla, you don’t want to give it 100%. Less is more to your Tesla battery. 

Tesla has several safeguards to prevent overheating, including charging presets, which typically only allow you to charge your car up to 90%. However, you can overheat your battery if you adjust these presets to maximum capacity and leave your car plugged in with a high voltage charger. 

Even with a cooling system in place, your Tesla’s battery packs heat up during charging, increasing capacity as they store the electric energy.

If you leave your Tesla plugged in with a high-voltage charger, the battery packs will continue to heat up and may exceed the optimal temperature range, causing overheating. 

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On a similar note, I wrote a related article where I discovered if and how much heat affects the range in Teslas. Check it out!

Extreme Weather

Have you ever walked outside on a hot summer day and immediately felt like you were going to melt? Or have you also gone outside in the middle of winter and your fingers were so cold you couldn’t even text? That is how your Tesla battery feels if it gets too hot or too cold. 

The Tesla batteries are sensitive to both extreme cold and hot weather. Extremely high or cold temperatures may cause chemical changes inside the battery packs, and these changes can drain your battery and speed up degradation. 

If your Tesla battery degrades due to these chemical changes, then there is a risk that these batteries may overheat or be short in high-temperature conditions. This risk is exacerbated when two or more of these risk factors come together. 

You can check out the video below from Ben Sullins to learn more about how the weather can affect your Tesla battery: 

Risks Associated With Overheating Batteries

Overheating batteries is a dangerous issue for electric cars, which is why Tesla has taken several steps to enhance its battery management systems. Typically, if your battery overheats and malfunctions, the battery will stop working due to the damage. 

However, overheating batteries can be a fire hazard. One of the main issues associated with Tesla Models in the yesteryears is that they would spontaneously catch fire when the battery packs overheated. 

Although some of these concerns have been assuaged by the electric vehicle manufacturer’s innovation in battery pack technology and cooling systems, a 2020 article in the Washington Post revealed that while rare, Teslas can burst into flames when the battery packs overheat. And no one wants a Tesla that is on fire.

These spontaneous fires are because lithium-ion battery systems can build up extreme heat. This, coupled with the chemical composition in these batteries, can result in high-intensity fires that can last more than 24 hours and are difficult to put out. 

How To Eliminate or Reduce Overheating Issues

To resolve overheating in Teslas, it is crucial first to address the risk factors that cause overheating. You can reduce the risk of battery overheating by keeping in mind the following key points: 

Replace Degraded or Old Battery Modules

It is vital to replace old Tesla battery packs. Your Tesla battery degrades over time. According to a Tweet by Elon Musk, the average lifespan for the Model 3 battery modules is between 300,000 to 500,000 miles (482,803 to 804,672 kilometers), which is equivalent to about 1,500 cycles. 

If you’ve had your Tesla for a while or drive it on long commutes, it may be a good idea to check your mileage and get the old battery replaced. 

Charge Your Tesla to 80 or 90% to Avoid Overcharging

Tesla has included several presets for its vehicles that prevent you from overcharging your battery. Accordingly, by default, Tesla only lets you charge your battery to 90% to enhance the battery’s longevity while also enhancing energy efficiency. 

While you can change these settings to allow maximum charging, I recommend charging your Tesla to 80% or 90%. This will help prevent overcharging and, in theory, protect your battery against accelerated degradation or overheating.

Tesla recommends avoiding both very low and very high charging states because these states significantly strain the battery cells from an electrical and physical standpoint. 

Avoid Using High-Voltage Chargers Frequently

Tesla also recommends avoiding extremely high charging rates. Frequent use of high-voltage chargers harms battery life and increases the risk of overcharging. When possible, it is best to avoid using the high-voltage charger and stick to the recommended 240-volt charger.

Keep Tabs on Your Tesla’s Battery Health

As previously discussed, one of the major causes of battery overheating is a fault in the thermal management unit, which will undermine the charging process. You should therefore monitor your Tesla battery health.

The TeslaFi app is an excellent and easy way to do this. This app provides helpful information about your car, including its charging capacity, battery health, and other data based on data recorded over time. 

Frequently Asked Questions

How Does Tesla Respond to Overheating Issues?

The Tesla app allows you to select the location and time for your mobile service appointment in case of any issues. The Tesla Technician will then contact you five minutes before arrival.

What Should I Do if My Tesla Battery Overheats?

It would be best if you replaced old, degraded, or malfunctioning car batteries immediately. When the battery overheats, it stops working, and your car stops. It can also be a fire risk.


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Erwin Meyer
Erwin Meyer

A renowned Tesla enthusiast, and successful entrepreneur, enlightens global audiences through his compelling EV narratives. Discover more about his electric journey on his About Me page. Venture to read Erwin's incredible story that's reshaping the future of motoring. Want to spark a conversation with Erwin? Visit his Contact page, and let’s electrify the world together.